Paper machines include large-scale rollers, bearings, and drive systems that operate under constant mechanical load. Even subtle changes in vibration can signal misalignment, wear, or lubrication issues. However, continuous monitoring is often lacking due to complexity, infrastructure demands, or cost.
The challenge
Papermaking environments present specific challenges for vibration monitoring. The temperature of the application, the number of required measurement points, and the quality of data needed for accurate diagnostics all demand a robust setup. Due to the large size of the machines, a distributed architecture with a small technical footprint is essential.
In addition, paper machines can benefit from a dual approach: direct local indication to support production quality, combined with online dashboards for deeper analysis and longer term monitoring. Traditional systems are often too complex or too costly to provide this flexibility in a single solution.
The solution: VibSys®
VibSys® provides a robust and flexible solution for monitoring complex papermaking equipment. Its compact DIN rail mounted design allows the system to be installed close to the machine, minimizing cabling and enabling distributed deployment across long production lines.
The system supports a wide range of industrial and high temperature vibration sensors, making it suitable for use in demanding environments. Vibration data is processed locally to enable immediate quality checks and condition alerts. At the same time, full signal data is transferred securely to the cloud for in depth analysis and long term monitoring. VibSys® integrates effortlessly with existing PLC, MES, or dashboard systems without requiring major changes to infrastructure.
Key advantages
- Compact, machine side installation with minimal wiring
- Compatible with high temperature and industrial grade sensors
- Durable hard wired architecture for low maintenance
- Local alerts and real time quality monitoring
- Secure cloud integration for long term diagnostics and insights
Impact: data-driven quality and uptime
With VibSys®, paper producers can shift from reactive to proactive maintenance. Vibration data is captured at high resolution, enabling earlier detection of wear and mechanical issues. Combined with cloud analytics and smart alerts, this supports smarter maintenance decisions, greater process stability, and consistent production quality without the overhead of traditional systems.
Free online vibration Training
For professionals involved in the maintenance and monitoring of paper machines, Istec offers a free Vibration Category 1 training via the Istec Academy. A valuable opportunity to strengthen your understanding of vibration analysis and enhance machine performance.
